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SMART HUSBANDRY & ANIMAL WELFARE DIVISION

1.2M Closed-House Complex with AGP-Free Nutrition & Level 3 Biosecurity

Our 24-hectare Cianjur smart farm implements WOAH animal welfare, robotic sanitation, and organic nutrition for premium nutrient-dense yields.

0,0 Jt+
Capacity / Cycle
0,00 FCR
Feed Efficiency
< 0,0%
Low Mortality
100% AGP-Free
Zero Antibiotics
Fasilitas Kandang Closed-House Cianjur PT Qalvin Integra Corpora
Cianjur Complex • 24-Ha Closed-House HusbandryWOAH Animal Welfare
Pioneering Livestock • Segment II

Modern Husbandry & Animal Welfare

PT Qalvin Agro Ternak

Seamlessly integrating WOAH animal welfare standards, Level 3 biosecurity, and barn automation within a vertically integrated model. Every single flock is 100% traceable in its feed logs, vaccinations, and growth metrics.

1,200,000 Birds / Cycle

Modern Broiler & Layer Poultry

Multi-tier closed-house barns with constant 24–28°C climate control. Producing healthy, uniformly weighted, and dense-fleshed birds.

5,000 Cattle Capacity

Precision Beef Cattle Feedlot

Precision feeding system based on fermented silage and local concentrates, yielding tender, marbled, and hygienic beef.

100% Chemical AGP-Free

Level 3 Biosecurity & AGP-Free

3-layer sanitation zoning and natural phytobiotic protection ensuring livestock are free from Avian Flu, FMD, and harmful chemical residues.

100% Recycled (Zero Waste)

Biogas Waste Recovery & Bio-Fertilizer

100% manure is converted into biogas electricity for barn lighting and granulated organic fertilizer for partner farmers.

In-Barn Robotics Integration

IoT Sensors & Feeding Robots Operating 24/7 Non-Stop

In our 15-hectare Cianjur complex, farmers are supported by automated cleaning robots and precision feeding robots dosing feed every 4 hours. Temperature, ammonia, and humidity telemetry are streamed every second to Q-Central Cloud to ensure optimal flock comfort.

15 Ha Isolated Bio-Valley Zero-Antibiotic Growth Promoters WOAH Five Freedoms Certified
Farm Location & Capacity Specifications
LocationCianjur & Sukabumi Highland
Closed-House Units12 Bangunan Bertingkat
Annual Harvest Cycles6 Siklus / Tahun
Traceability MechanismBatch RFID & Digital Ledger
Facilities & Technology

Manufacturing Infrastructure & Cutting-Edge Tech

3.500 m²

Robotics R&D & Assembly Workshop

Cikarang Industrial Tech Park, Jawa Barat

Electronics cleanroom, SMT assembly, IP68 washdown testing, vision grading calibration rigs.

CNC 5-Axis, SMT Pick & Place, Edge AI Rig
15 Hektar (150.000 m²)

Modern Closed-House Agro Complex

Cianjur & Sukabumi Highland, Jawa Barat

12 multi-tier closed-house barns, Level 3 biosecurity, smart microclimate, anaerobic biogas digester.

Q-Climate IoT, Q-Feed Dosing, Biogas Power
12.000 m²

Food Processing Plant & Cold Storage

Kawasan Industri Modern Karawang, Jawa Barat

FSSC 22000 processing lines, -40°C Blast Freezers, 2,500 MT automated cold storage, GPS reefer fleet.

IQF Freezers, X-Ray Scanners, Telemetry Reefers

Integrated Production Flow

Q-Vision Grader: AI-powered carcass sorting
Q-Pack Cobot: hygienic tray packaging, zero touch
X-Ray & Metal Detection: final product inspection
ASRS Cold Storage: automated -20°C storage

Edge AI & Telemetry

NVIDIA Jetson: real-time inference on factory floor
Q-Central Dashboard: full production line monitoring
GPS Reefer Fleet: real-time cold chain temp tracking
Predictive Maintenance: machine health prediction
Integrated Technology Stack

Robotics Hardware, IoT Telemetry, Enterprise Systems

Every line connected in a unified digital ecosystem for operational stability and rapid response.

Automation & Hardware

  • PLC Industrial Controller
  • Machine Vision Sensors
  • Servo Dosing Actuators
  • Cobot Collaborative Arms

Software & Edge AI

  • Embedded RTOS Firmware
  • Edge AI Computer Vision
  • Q-Central Cloud Telemetry
  • Predictive Health Algorithms

ERP & Supply Chain Systems

  • Manufacturing Execution (MES)
  • Batch QR Provenance Ledger
  • Real-Time GPS Fleet Tracking
  • Automated Cold Room ASRS
PLC & Microcontroller
STM32 ARM Cortex-M4 real-time controller
Edge AI Vision
NVIDIA Jetson Orin Nano on-premise inferensi
IoT Sensors
ESP32-S3 LoRa/Wi-Fi low-power climate sensors
Embedded RTOS
Firmware Rust high-performance & safety-critical
MES & ERP
Manufacturing Execution System + Batch QR Ledger
Cloud Orchestration
Kubernetes multi-region + Grafana observability
12. Integrated Production Process Flowchart

Six Stages from Farm Origin to Consumer Table

A vertically integrated sequence linking farm husbandry, machine vision sorting, and -40°C quick freezing.

STEP 01

Farm (Budidaya)

Rearing poultry and cattle in climate-stable 25.5°C closed-houses with automatic feeding robots and filtered water.

STEP 02

Selection (Sortasi)

AI Vision cameras scan live flock weights, symmetry, and health in real-time to select Grade-A prime carcasses.

STEP 03

Processing (Pemrosesan)

100% Syar'i certified slaughter, automatic deboning, and natural spice blending free from synthetic MSG.

STEP 04

Quality Control (QC Lab)

Microbiological lab testing (salmonella, E. coli free) and meat pH verification to guarantee peak freshness.

STEP 05

Packaging (Pengemasan)

Vacuum packaging inside positive-pressure cleanrooms via cobots and instant blast freezing at -40°C.

STEP 06

Distribution (Rantai Dingin)

Cold chain dispatch via GPS temperature-logged -20°C reefer fleet to 45+ regional cold hubs and retailers.

13. Quality Assurance (QA) Framework

Rigorous SOPs, Traceability & Animal Welfare Standards

Standar Operasional (SOP)

140+ page documented sanitation protocol across each operating node.

Quality Control (QC)

Real-time auditing every 30 minutes on active processing conveyors.

Digital Traceability

Unit QR codes revealing source barn ID, harvest date, and COA lab results.

Food Safety (FSSC)

7 HACCP critical control points and ISO 22000 global accreditation.

Animal Welfare (WOAH)

WOAH 5 Freedoms compliance ensuring zero animal fear and distress.

Laboratory Testing

Routine chromatographic testing for antibiotic residues and heavy metals.